MHK2-1300/1500EFC-D 正反(左右)手双机组合模切机(下吸盘)
MHK2-1300/1500EFC-D 正反(左右)手双机组合模切机(下吸盘)
- 技术参数
- 产品详细信息
- 视频 在线留言
-
- 商品名称: MHK2-1300/1500EFC-D 正反(左右)手双机组合模切机(下吸盘)
MHK2-1300/1500EFC-D 正反(左右)手双机组合模切机(下吸盘)
● 节省占地面积:
MHK2-1300/1500EFC-D
二台正手机占地面积
二台正反手机占地面积
二台正反手机节省
用版框交换台
197.3m²
148.5m²
48.8m²
不用版框交换台
172.2m²
142.8m²
27.4m²
因为共享同一脚踏板，节省了两台机器单独摆放时的中间通道（至少2×10米），可省2×10= 20m2的厂房占用面积。
● 示意图:
● 主要技术参数:
型号
MHK-1300EFC
MHK-1500EFC
最大纸张尺寸
1290×940mm
1500×1100mm
最小纸张尺寸
480×480mm
480×480mm
最大模切尺寸
1280×920mm
1480×1080mm
最小废边宽度
12mm
12mm
叼口空白
6-12mm
6-12mm
刀线高
23.8mm
23.8mm
板框内版尺寸
1310×950mm
1520×1130mm
纸张规格
≤8.5mm 瓦楞纸，E、B、C、A 和 AB 瓦楞纸
最大工作速度
6000s/h
6000s/h
最大模切压力
400T
400T
压力调节范围
±1.5mm
±1.5mm
最大收纸高度 (卷帘式收纸)
1600mm (含木托板)
1600mm (含木托板)
整机尺寸 (卷帘式收纸)
9680×5240×2800mm
10490×5240×2800mm
宽含脚踏板
最大收纸高度 (计叠式收纸)
计叠式收纸(选配)
整机尺寸 (计叠式收纸)
10630×5240×2397mm
11473×5240×2397mm
宽含脚踏板
机器总重
23T
26T
主电机功率
11kw
15kw
满载功率
25kw
30kw
气源要求
Pressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min
● 用途及特点:
- 正反（左右）手双机组合模切机的优点：
- 两台平压平模切机的操作面相对，并保证送纸部和收纸部同向，实现了两台模切机共用同一脚踏板，刀版，清废版，前清废版以及所有板框，甚至同一板框交换台的功能。
- 两台模切机每班只需一名机长，降低人力成本，同时，两台模切机面对面安放的布局，保证了整个作业情况尽在一名机长的目视监控范围内，方便机长发现异常，排除故障，提高成品率。
- 正反（左右）手双机组合模切机配对安装时可使用同一个板框交换台及相同的板框，板框可任意互换安装。
- 正反手机中央定位系统相同，所有模具均可共享。
- 正反（左右）手双机组合模切机，可节省机器占地面积，有利于企业场地空间规划，投资效率更高。
- 局部介绍：
下吸盘送纸部:
采用下吸盘式不停顿送纸方式。
气动式侧推挡板预先对纸堆推齐整理。
采用真空吸附方式将纸板送入压纸辊， 不易刮花印刷表面。
输纸台侧定位部：
左右各一套侧定位推归，保证纸板侧定位精准。
输纸步距调整采用先进的不停机调节。
前挡前后位置可根据咬口尺寸作微调。
模切部：
模切部操作安全门及气动式版框安全锁紧系统。
模切钢板气垫托起装置使模切钢板拉出推入更轻松容易。
主传动侧采用高精密齿轮传动形式。
大动角高扭矩凸轮式间歇机构使抓纸牙排运行更加平稳可靠，减少打点不易散版，并配有可靠的超负载扭力保护系统。
手柄轮契块式压力微调装置，带重力位置 显示器。
清废部：
水平位置固定式清废中模版配合渐进加速运动曲线清废上框打废点动作，清废结构精简，动作减 少，打废点瞬间力度加大，清废动作更简捷有效。
牙排在清废部停留时采靠规定位，使清废定位更加准确。
采用中央定位系统，校版快，调整方便。
前清废装置能够完全清除咬纸边的废料，并由输送带将咬纸边废料送出机外。
叼口清废装置：
叼口部分废边通过此装置剥离并且输送到机器外部，从而完成四边清废。
计数堆叠收纸部(选配) ：
不停式气缸自动收纸插架及自动升降托架收纸台配合交替使用，可计数堆叠，同时配合皮带输送至机外（可与自动分纸机联接）。
电子计数器。
可调节弹簧链条涨紧后缓冲从动轮大大减少牙排转向的惯量冲击，并可保持链条的均衡涨紧度。
不停机卷帘式收纸部(选配)：
无需任何操作，主、副收纸装置自动切换，大大提升工作效率
自动供油系统：
整机采用集中自动供油系统，确保传动部位不缺油。- 配置项目：
备注：此配置单仅供参考，正式配置单以合同为准。标配: √; 选配: △; 没有: ×.
型号MHK-1300EFC
MHK-1500EFC
- 输纸部:
- 高精密下吸盘送纸飞达，底部飞达不停顿式的吸嘴，采用真空吸附方式将纸板送入压纸辊，不易刮花印刷表面
√
√
- 气动式侧推挡板(右侧)
√
√
- 电动控制送纸辊
√
√
- 压纸片及前挡规，双张检测装置反应准确
√
√
- 前挡勾板调节装置，纸板弯曲上下可调整
√
√
- 输纸步距不停机调节装置
√
√
- 前档前后位置调节装置，可根据咬口尺寸进行微调
√
√
- 德国贝克品牌吹吸两用真空泵
√
√
- 左右侧定位推规，确保纸板侧定位精准
√
√
- 模切部:
- 球墨铸铁的主机体与上平台、下动台
√
√
- 进口蜗轮，蜗杆与 40cr 曲轴
√
√
- 模切底板和刀模板回转装置
√
√
- 进口扭力限制过载保护器
√
√
- 整套进口阳极处理铝合金牙排及定位结构 5 组，每条牙排采用可调式牙排结构
√
√
- 进口主传动链条
√
√
- 进口间歇分割器
√
√
- 进口同步带、带轮传动
√
√
- 主传动进口气动离合器刹车装置
√
√
- 日本 SMC 气压检测装置，气压过低报警提示
√
√
- 模切版框采用中心线快速定位的装置结构
√
√
- 西门子品牌主电机传动
√
√
- 整机采用集中自动供油系统，确保传动部位不缺油
√
√
- 配备储气罐，确保整机气压稳定
√
√
- 电动调压装置，可通过 PLC 触摸屏按键实现压力的准确控制
√
√
- 模切刀版与模切板框的联接采用抓钉螺母和螺丝形式，装入时采用中央定位系统，换版快捷、准确
√
√
- 清废部: 四边清废
- 采用上下双框清废机构
√
√
- 采取公母模版实现各式清废
√
√
- 中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率
√
√
- 叼口清废装置
√
√
- 收纸部:
- 采用插杆式托架收纸升降台及皮带式输送方式保护纸板表面在收纸过程中不易刮花磨擦(计叠式收纸专用、选配)
△
△
- 不停式气缸自动收纸插架及自动升降托架收纸台配合交替使用，可计数堆叠，同时配合皮带输送至机外(计叠式收纸专用、选配)
△
△
- 电子计数器
√
√
- 弹簧链条调节装置，调节弹簧链条涨紧后缓冲从动轮大大减少牙排转向的惯量冲击， 并可保持链条的均衡涨紧度
√
√
- 不停机卷帘式收纸装置(高堆收纸专用、标配)
△
△
- 高堆收纸台升架装置，收纸结构可整堆纸拉出机外(高堆收纸专用、选配)
△
△
- 电气部：
- 德国西门子 PLC 控制系统
√
√
- 模切部采用德国西门子 10.4 英寸
√
√
- 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮，保证了电器部分的稳定和可靠
√
√
- 整机采用日本欧姆龙 Omron 的光电开关，光纤，编码器和传感器，确保电气检测各部位动作的准确和稳定
√
√
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● Applications and Characters
- Two flat die cutting machine operation relatively, and make sure the feeding and collecting is homodromous.
- Two die-cutting machine Shared the same foot pedals, knife version, stripping, waste clearance version, and all the plate and frame, and even the same plate andframe the function of the switchboard.
- Two die cutting machine per shift just one captain, reduce the manpower cost. At the same time, the layout of the two die cutting machinewas face to face, to ensure the whole assignment in a pilot’s visual monitoring range, convenient and when a pilot-in-command discoversthat the anomalies, troubleshooting, improve the yield.
- The same frame switchboard and the same plate frame can be used for the matching and installation of the double-unit combined die cutting machine, and the plate frame can be interchanged and installed freely.
- The central positioning system of the mobile phone is the same, all molds can be Shared.
- Positive and negative (left and right) hand double unit die cutting machine, which can save the machine floor space, is conducive to the enterprise space planning, and the investment efficiency is higher.
❈ Partial Introduction:
Lead Edge Feeder:
Top gear and precise Lead Edge Feederdesign, allowed consistent feeding withvarious quality corrugated board.New technology polyurethane wheelsurface with grid lifter and air cushionensure smooth feeding and accuratealignment even warped board.Fine vacuum suction adjustment through inverter adapts to wide rangestock from F flute to double wallcorrugate
Sheet Transmission and AlignmentSection:
Selectable left and right side push lays to ensure accurate alignment.
Advanced non-stop adjustment of feeding timing, reduce down time.
Front gauge non-stop back and forth adjustable to accommodate variation in gripper margin.
Die Cutting Section:
Die cutting station safety door and pneumatic die chase safety locking system.
Air cushion underneath the cutting plate for easy sliding through.
Main drive adopts high quality precision worm gear and toggle system.
New technology of driving index with large motion angle to allow gripper bar gentle start and stop, less and smaller nicks required to achieve higher productivity. Equipped with overloading protection torque limit clutch.
Cutting pressure fine adjustment wheel with position indicate gauge.
Stripping Section:
Stationary middle stripping board, coupled with zero jerk, smooth upper frame motion curve with extra punch at the moment of impact to obtain cleaner waste removal.
Gripper bar register block at outlets of Stripping Station ensures the accuracy of stripping.
Center line system for quick stripping tool set up and change over, compatible with centerline.
Front edge waste removal system removes and transfers waste edge outside the machine via conveyor belt.
Gripper Edge Waste Removal Device:
Gripper edge stripping and removing system with conveyor belt to remove the gripper edge waste sideways to the drive side.
Paper Counting 8 Collecting Section:Optional
Escalator delivery fork cooperate with non-stop air cylinder for neat and positive conveying to belt table. Bundle Delivery table is ready for further connection with Breaker for inline operation (to be required at order).
Electrical batch counter as standard.
Spring loaded adjustable chain tensioner for maintaining constant tension thus reducing stress on chains and producing smooth gripper bar movement.
Auto Non-stop Collecting Device:Optional
Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange. two blowers for paper collection can ensure neat collection of thin and thick papers.
Auto Lubrication System:
Adopt concentrated auto lubrication system to make sure the driven parts working better.
❈ Configurations:
Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.
Standard Configuration: √; Optional: △; Not Included: ×.
Model
MHK-I300EC MHK-I500EC ☞ Feeding Unit
- High precision bottom suction cup paper feeding feida, feida at the bottom of the non-stop suction nozzle, vacuum adsorption way to send cardboard into the paper pressing roller, not easy to scratch the printing surface
√
√
- Pneumatic side push baffle (right side)
√
√
- Electrically controlled paper feed roller
√
√
- Pneumatic side push baffle (left and right sides)
√
√
- Press paper and front gauge, double sheet detection device accurate response
√
√
- Front hook adjustment device, cardboard bending up and down can be adjusted
√ √ - Non-stop adjusting device for feeding step
√ √ - Germany Baker brand blowing and suction dual vacuum pump
√ √ - Right and left side positioning push gauge to ensure accurate positioning of cardboard side
√ √ ☞ Die Cutting Unit:
- The main body of ductile iron, upper platform and lower moving platform
√
√
- Imported worm gear, worm with 40CR crankshaft
√
√
- Rotary device for die cutting bottom plate and cutter template
√
√
- Imported torque limit overload protector
√
√
- The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure
√
√
- Import main drive chain
√ √
- Imported intermittent divider
√ √
- Imported synchronous belt, belt wheel drive
√
√
- Main drive inlet pneumatic clutch brake device
√
√
- Japanese SMC pressure detection device, pressure is too low alarm
√
√
- Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
√
√
- Siemens brand main motor drive
√ √ - The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
√ √ - Equipped with air storage tank to ensure the stable air pressure
√ √ - Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
√ √ - The connection between the die cutting plate and the die cutting plate frame adopts the form of grasping snail mother and screws, and the central positioning system is used when loading, which is fast and accurate
√ √ ☞ Stripping Unit: Clean Up Al Sides
- Adopt upper and lower double frame waste cleaning mechanism
√
√
- Adopt male and female models to achieve all kinds of waste
√
√
- The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
√
√
- Mouth waste cleaning device
√
√
☞ Delivery Unit:
- The paper board surface is not easy to scratch and friction in the process of paper collecting by using the lifting platform of plug rod bracket and belt conveyor (special and optional for counting and stacking paper collecting)
√
√
- Non-stop cylinder automatic paper receiving rack and automatic lifting bracket paper receiving table can be used alternately, counting and stacking, and conveying to the outside of the machine with belt (special for counting and stacking paper receiving, optional)
√
√
- Electronic counter
√
√
- Spring chain adjusting device, adjust the spring chain tightening after the buffer from the driven wheel greatly reduce the impact of the inertia of the tooth row steering, and can maintain the balance of the chain tightening
√
√
- Non-stop rolling shutter paper collecting device (special and optional for high pile paper collecting)
√
√
- High stack paper receiving platform lifting device, paper receiving structure can be outside the whole stack paper pulling machine (special for high stack paper receiving, optional)
√
√
☞ Electrical Parts:
- Siemens PLC control system
√ √
- The die cutting part adopts German Siemens 10.4 inches
√ √
- All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
√ √
- The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
√ √
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