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MHK-1300/1500EFC-D 全自动带清废平压平模切机联动生产线(下吸盘)

MHK-1300/1500EFC-D 全自动带清废平压平模切机联动生产线(下吸盘)

关键词:

    • 商品名称: MHK-1300/1500EFC-D 全自动带清废平压平模切机联动生产线(下吸盘)

    MHK-1300/1500EFC-D 全自动带清废平压平模切机联动生产线(下吸盘)

    ● 主要技术参数:

     

    型号

    MHK-1300EFC-D

    MHK-1500EFC-D

    • 给纸机:

    最大纸张尺寸

    1300×940mm

    1500×1100mm

    最小纸张尺寸

    550×450mm

    550×450mm

    瓦楞纸板厚度

    Max. 8.5mm; Min. 1mm

    Max. 8.5mm; Min. 1mm

    纸批高度

    Max. 1800mm

    Max. 1800mm

    最大纸堆重量

    1200kg

    1200kg

    机器重量

    3600kg

    3800kg

    • 模切机:

    最大纸张尺寸

    1290×940mm

    1500×1100mm

    最小纸张尺寸

    480×480mm

    480×480mm

    最大模切尺寸

    1280×920mm

    1480×1080mm

    板框内版尺寸

    1310×970mm

    1520×1130mm

    纸张规格

    ≤8.5mm corrugated paperboard; E, B, C, A and AB corrugated paper

    最小废边宽度

    12mm

    12mm

    叼口空白

    6-12mm

    6-12mm

    刀线高

    23.8mm

    23.8mm

    最大模切速度

    6000s/h

    6000s/h

    最大模切压力

    400T

    400T

    总用电功率

    25kw

    30kw

    压力调节范围

    ±1.5mm

    ±1.5mm

    整机尺寸

    10630×4820×2400mm

    11800×5000×2400mm

    整机重量

    23T

    26T

    • 分片机:

    纸张尺寸

    Max. 1300mm; Min. 550mm

    Max. 1500mm; Min. 550mm

    最小纸垛纵向尺寸

    200mm

    200mm

    最大纸垛高度

    300mm

    300mm

    最小纸垛高度

    20mm

    20mm

    最高纸垛可穿越高度

    900mm (Adjustable)

    900mm (Adjustable)

    全编程微电脑控制

     

    ●  示意图:

    pic

    pic

    ●  用途及特点:

    联线生产模式是将多个单一设备整合成一套设备从而减少操作人员、提高生产效率,使生产设备产能达到最大化。这种联线的组合方式是目前在国内外市场上使用的比较多,而且稳定的模切机联线方式,是将全自动模切机的送纸部配上全自动送纸机来替代人工搬纸从而降低搬纸人员的劳动强度,提高送纸效率,在模切机的收纸部配上全自动分片机将多拼板的产品自动分片,减少人工分纸劳动成本,这也是近几年很多纸箱包装企业所寻求的新型作业模式,最大的优点是可以针对客户不同的要求、不同的产品工艺、不同的模切后道产品处理方式来定制设计。
     
    给纸机                                                                              分片机

    • 配置项目:

    备注:此配置单仅供参考,正式配置单以合同为准。标配: √; 选配: △; 没有: ×.


    型号

    MHK-1300EFC

    MHK-1500EFC

    • 输纸部:
    • 高精密下吸盘送纸飞达,底部飞达不停顿式的吸嘴,采用真空吸附方式将纸板送入压纸辊,不易刮花印刷表面

    • 气动式侧推挡板(右侧)

    • 电动控制送纸辊

    • 压纸片及前挡规,双张检测装置反应准确

    • 前挡勾板调节装置,纸板弯曲上下可调整

    • 输纸步距不停机调节装置

    • 前档前后位置调节装置,可根据咬口尺寸进行微调

    • 德国贝克品牌吹吸两用真空泵

    • 左右侧定位推规,确保纸板侧定位精准

    • 模切部:
    • 球墨铸铁的主机体与上平台、下动台

    • 进口蜗轮,蜗杆与 40cr 曲轴

    • 模切底板和刀模板回转装置

    • 进口扭力限制过载保护器

    • 整套进口阳极处理铝合金牙排及定位结构 5 组,每条牙排采用可调式牙排结构

    • 进口主传动链条

    • 进口间歇分割器

    • 进口同步带、带轮传动

    • 主传动进口气动离合器刹车装置

    • 日本 SMC 气压检测装置,气压过低报警提示

    • 模切版框采用中心线快速定位的装置结构

    • 西门子品牌主电机传动

    • 整机采用集中自动供油系统,确保传动部位不缺油

    • 配备储气罐,确保整机气压稳定

    • 电动调压装置,可通过 PLC 触摸屏按键实现压力的准确控制

    • 模切刀版与模切板框的联接采用抓钉螺母和螺丝形式,装入时采用中央定位系统,换版快捷、准确

    • 清废部: 四边清废
    • 采用上下双框清废机构

    • 采取公母模版实现各式清废

    • 中间清废板的安装采用中心线快速定位安装方式,使操作人员可以快速安装清废板, 提高换板效率

    • 叼口清废装置

    • 收纸部:
    • 采用插杆式托架收纸升降台及皮带式输送方式保护纸板表面在收纸过程中不易刮花磨擦(计叠式收纸专用、选配)

    • 不停式气缸自动收纸插架及自动升降托架收纸台配合交替使用,可计数堆叠,同时配合皮带输送至机外(计叠式收纸专用、选配)

    • 电子计数器

    • 弹簧链条调节装置,调节弹簧链条涨紧后缓冲从动轮大大减少牙排转向的惯量冲击, 并可保持链条的均衡涨紧度

    • 不停机卷帘式收纸装置(高堆收纸专用、标配)

    • 高堆收纸台升架装置,收纸结构可整堆纸拉出机外(高堆收纸专用、选配)

    • 电气部:
    • 德国西门子 PLC 控制系统

    • 模切部采用德国西门子 10.4 英寸

    • 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮,保证了电器部分的稳定和可靠

    • 整机采用日本欧姆龙 Omron 的光电开关,光纤,编码器和传感器,确保电气检测各部位动作的准确和稳定

     

  • ●  Applications and Characters

    Converting System Integration means devices combined in line to reduce the manual work, optimize and speed up the flow of products within a single process. Among different modes of production lines, it is the most popular and practical mode in the global market with higher stability. In this system, the automatic prefeeder is one important part linked with the feeder of automatic diecutter to raise feeding efficiency and relieve the workload of operator at maximum that manual work cannot totally reach. The automatic breaker in line with the delivery unit of diecutter automatically separates blanks from multiple ups and save considerable labor costs compared to manual work. Along with the advantages in efficiency and cost, the system is especially able to be customized at particular client demands, products techniques and processes. Nowadays this sytem has become the new tendency interested by a large number of brand owners in the corrugated board packaging industry.

     

       

     

    ●  Configurations:

    Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.

    Standard Configuration: √; Optional: △; Not Included: ×.

    Model

    MHK-I300FC MHK-I500FC

        ☞  Feeding Unit

    1. High speed precision frontier paper feeding device, high precision paper feeding, strong suction, not easy to slip, can stably transport various types of corrugated paper

    1. The special polyethylene ester paper feeding rubber wheel is combined with the palisade paper holder and air cushion to ensure the smooth and accurate transportation of heavy and warped paperboard

    1. Variable frequency suction air volume fine-tuning device, to adapt to the different thickness from F to five corrugated paper feeding requirements

    1. Pneumatic side push baffle (left and right sides)

    1. The left and right baffle can be adjusted independently or synchronously. The slanting front baffle can be fine-adjusted before and after, up and down to reduce the pressure of the paper under the paper pile, and feed the paper more smoothly

    1. Right and left side positioning push gauge to ensure accurate positioning of cardboard side
    1. Upper and lower height adjustment device, according to paper and thickness adjustment, paper feeding more smooth and stable
    1. Front and back position adjustment device, can be adjusted according to bite size
    1. Non-stop adjusting device for feeding step

           ☞  Die Cutting Unit:

    1. The main body of ductile iron, upper platform and lower moving platform

    1. Imported worm gear, worm with 40CR crankshaft

    1. Rotary device for die cutting bottom plate and cutter template

    1. Imported torque limit overload protector

    1. The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure

    1. Import main drive chain

    1. Imported intermittent divider

    1. Imported synchronous belt, belt wheel drive

    1. Main drive inlet pneumatic clutch brake device

    1. Japanese SMC pressure detection device, pressure is too low alarm

    1. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation

    1. Siemens brand main motor drive
    1. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
    1. Equipped with air storage tank to ensure the stable air pressure
    1. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
    1. The connection between the die cutting plate and the die cutting plate frame adopts the form of grasping snail mother and screws, and the central positioning system is used when loading, which is fast and accurate

           ☞  Stripping Unit: Clean Up Al Sides

    1. Adopt upper and lower double frame waste cleaning mechanism

    1. Adopt male and female models to achieve all kinds of waste

    1. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board

    1. Mouth waste cleaning device

           ☞  Delivery Unit:

    1. The paper board surface is not easy to scratch and friction in the process of paper collecting by using the lifting platform of plug rod bracket and belt conveyor (special and optional for counting and stacking paper collecting)

    1. Non-stop cylinder automatic paper receiving rack and automatic lifting bracket paper receiving table can be used alternately, counting and stacking, and conveying to the outside of the machine with belt (special for counting and stacking paper receiving, optional)

    1. Electronic counter

    1. Spring chain adjusting device, adjust the spring chain tightening after the buffer from the driven wheel greatly reduce the impact of the inertia of the tooth row steering, and can maintain the balance of the chain tightening

    1. Non-stop rolling shutter paper collecting device (special and optional for high pile paper collecting)

    1. High stack paper receiving platform lifting device, paper receiving structure can be outside the whole stack paper pulling machine (special for high stack paper receiving, optional)

           ☞  Electrical Parts:

    1. Siemens PLC control system

    1. The die cutting part adopts German Siemens 10.4 inches

    1. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts

    1. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

     

     

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