MHK-1050/1350ACER 全自动热压清废平压平模切机(清四边、重型、深压纹)
MHK-1050/1350ACE 全自动热压清废平压平模切机(清四边、重型、深压纹)
- 技术参数
- 产品详细信息
- 视频 在线留言
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- 商品名称: MHK-1050/1350ACER 全自动热压清废平压平模切机(清四边、重型、深压纹)
MHK-1050/1350ACE 全自动热压清废平压平模切机(清四边、重型、深压纹)
● 主要技术参数:
型号
MHK-1050ACER
MHK-1350ACER
最大纸张尺寸
1050×750mm
1350×940mm
最小纸张尺寸
400×360mm
550×450mm
最大模切尺寸
1040×720mm
1350×940mm
叼牙空白
9-17mm
9-17mm
板框内版尺寸
1140×755mm
1405×977mm
纸张规格
Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm
模切精度
≤±0.075mm
≤±0.075mm
热压精度(凹凸/深压纹)
≤±0.075mm
≤±0.075mm
最大工作压力
600T
600T
最大工作速度
7500s/h
5500s/h
最大给纸堆高
1600mm (With Wooden Pallet)
1600mm (With Wooden Pallet)
最大收纸堆高
1400mm (With Wooden Pallet)
1400mm (With Wooden Pallet)
主电机功率
15kw
15kw
整机尺寸
7100×4260×2350mm
8415×5200×2490mm
L: paper prepared track included; W: platform included
机器总重
19.5T
32T
满载功率
35kw
37kw
气源要求
Pressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min
● 示意图:
❈ MHK-1050ACER:
❈ MHK-I350ACER:
● 用途及特点:
MHK-1050/1350ACER全自动热压清废平压平模切机(清四边、重型、深压纹)主要用于印刷包装工业中的纸盒、纸箱、商标的模切、压痕和冷压凹凸等，特别是各种高级精细的印刷品，如烟盒、酒盒、礼品盒、小家电盒、化妆品盒等，均可以在本机上进行模切凹凸压痕，以获得富于立体感、精致美观的印刷制品。制品。
- 局部介绍：
飞达：
高速送纸飞达头，可根据纸张情况自由调整。
输纸台：
采用气弹簧辅助动力，到位减速机构装置，与压纸框配备整体调节压纸轮装置，方便快速调节。
同步带传动，间歇机构：
台湾高精度间歇分割器，长期使用也能保证较高的定位精度。
主机润滑机构：
台湾进口自动泵油循环冷却装置，确保主机长时间高速运转的润滑。
配有油压显示、油压异常报警装置。
清废部：
中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率。
叼口清废装置：
叼口部分废边通过此装置剥离并且输送到机器外部，从而完成四边清废。(MHC-1050CE)
收纸部：
卷帘式辅收纸架，可实现不停机收纸，收纸双向辅助吹风，手动取样机构，操作方便。
电控部：
本机采用德国穆勒、日本欧姆龙电器元件，操作简易，保养维护方便。
德国真空泵：
德国BECKER无油式吹吸两用真空泵。
自动供油系统：
整机采用集中自动供油系统，确保传动部位不缺油。- 配置项目：
备注：此配置单仅供参考，正式配置单以合同为准。标配: √; 选配: △; 没有: ×.
型号
MHK-1050ACER
MHK-1350ACER
- 输纸部:
- 球墨铸铁的整体输送部墙板
√
√
- 鱼鳞式强力吸纸飞达头，4 吸 4 送，吸头可配合纸张的变形状况调试各种吸纸角度
√
√
- 可调式吸风筒，吸头及分气阀超硬合金处理
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√
- 3 道飞达头防撞装置
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√
- 横向分纸吹风装置
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√
- 主、副堆纸台不停车交替，飞达不停机操作，最大堆纸高度 1600mm
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√
- 主给纸堆电动左右微调装置
√
√
- 预堆纸装置配置轨道使操作人员可准确方便地将纸堆送入飞达
√
√
- 推拉两用侧规，操作侧、传动侧各一套。侧规可在推拉规间调节以满足不同纸张需求
√
√
- 侧规、前规纸张光电检测
√
√
- 纸张到达前规，降速进纸的功能
√
√
- 机电式双张检测器
√
√
- 进口输纸皮带及不锈钢传送板
√
√
- 输纸框气动抬起装置
√
√
- 单点离合器：输送部与主机部能够随时分离和同步结合，简化和方便了操作顺序。无论打样、试压力等都能随心所欲地分离及合上输送部
√
√
- PLC 及电子凸轮控制整机的时序
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√
- 德国贝克品牌吹吸两用真空泵
√
√
- 模切部:
- 球墨铸铁的主机体与左右墙板及上平台、下动台
√
√
- 进口蜗轮，蜗杆与 40cr 曲轴
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√
- 模切底板和刀模板回转装置
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√
- 主传动箱内润滑油自动冷却润滑系统
√
√
- 进口扭力限制过载保护器
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√
- 电动调压装置，可通过 PLC 触摸屏按键实现压力的准确控制
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√
- 整套进口阳极处理铝合金牙排及定位结构 5 组，每条牙排采用可调式牙排结构
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√
- 牙排后定位采用伺服控制系统，可通过 PLC 触摸屏按键实现调节每条牙排的准确精度， 确保牙排精度，永久性达到±0.075mm 精度(专利产品)
√
√
- 进口主传动链条
√
√
- 进口间歇分割器
√
√
- 进口同步带、带轮传动
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√
- 主传动进口气动离合器刹车装置
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- 日本 SMC 气压检测装置，气压过低报警提示
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- 模切版框采用中心线快速定位的装置结构
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√
- 模切板框和模切下垫板采用日本 SMC 气量调节器锁定，避免上板框锁定安装不到位的情况，有效避免人为因素操作造成的损失
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- 西门子品牌主电机传动
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- 整机采用集中自动供油系统，确保传动部位不缺油
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- 配备储气罐，确保整机气压稳定
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- 清废部: 四边清废
- 球墨铸铁的清废左右墙板
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- 上清废传动机构
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- 上清废框抬起装置，可任意选择是否使用清废功能
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- 中间清废阴模传动机构
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√
- 下清废传动机构
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- 中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率
√
√
- 叼口清废装置
×
√
- 收纸部:
- 球墨铸铁的收纸左右墙板
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√
- 可调机械式收纸毛刷压纸机构，帮助牙排卸纸并堆叠
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- 收纸齐纸装置
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√
- 上下极限开关光电检测，防止收纸台堆纸过高和纸张上卷
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- 卷帘式辅收纸架，可实现不停机收纸
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- 收纸部可通过 7 英寸触摸屏调控整台机器
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- 收纸双向辅助吹风，手动取样机构，操作方便
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- 电气部：
- 模切部采用德国西门子 10.4 英寸和收纸部 7 英寸触摸显示屏
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- 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮，保证了电器部分的稳定和可靠
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- 整机采用日本欧姆龙 Omron 的光电开关，光纤，编码器和传感器，确保电气检测各部位动作的准确和稳定
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- 热压控制系统: 深压纹
MHC-1050/1350ACER全自动热压清废平压平模切机（清四边、重型、深压纹）是纸盒、纸箱、商标等各种纸质包装装潢用品具有热压（深压纹）模切压痕两用功能、冷压凹凸的关键设备。
本机采用高精度间歇结构，气动锁版、气动离合、过载保护、自动调压等独特的传动机构设计，确保设备高速平稳运行。同时本机装备有预码纸机构、副收纸机构、手动取样等实用可靠的机构，使本机在使用过程中可充分发挥工作效率。本机电器元件和传动元件采用国际知名品牌，确保使用过程的模切精度和运转可靠性。采用人机界面检测设备工作状况、显示故障位置、排除方法及相关帮助信息，充分实现人机交流。
- 20 温区独立控制系统，有效控制烫金板的加热温度。确保整个加热系统温度控制更加均衡、稳定
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- 热压部采用 7 英寸温度控制触摸显示屏，操作简便
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● Applications and Characters
MHK-1050/1350ACER Automatic Heating Die Cutting Machine With Four Sides Stripping (Heavy Duty, Deep Embossing) is used for paper box, paper carton, and label die-cutting, and embossing especially on all kinds of exquisite printing materials such as the wine box, cigarette box, gift box, and the household appliance box, cosmetics box to achieve 3D and exquisite effect.
❈ Partial Introduction:
Feeder Unit:
Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.
Feeding Table
Synchronizing device to adjust the sheet positioning to the front lay by hand during production, sheet hold-down device (guiding the sheets to the front lays).
Torque Limiter.
Taiwan high precision intermittent segmentation ensure high positional precision for long time usage.
Taiwan torque limiter can accurately protect the artificial operation accident to guarantee the people and machine safety by its sensitive limit protection performance.
Main Motor Lubrication System
Taiwan made automatic oil pumpcooling circulation system to ensuremain motor lubrication of high speedfor a long time.
Equipped with oil pressure gauge andwith oil pressure alarm device
Stripping Unit:
Adopt center line system, upper andlower stripping tool mounting framne canbe pulled out for job set up and makeready.
Gripper Edge Waste Removal Device:
Gripper edge stripping and removingsystem with conveyor belt to removethe gripper edge waste sideways to thedrive side.(MHK-I050CE)
D elivery Unit:
Automatic delivery with non - stopcurtain. This curtain moves into thedelivery to catch the arriving sheetsduring the pile exchange. two blowersfor paper collection can ensure neatcollection of thin and thick papers.
ElectricalUnit:
Adopts electrical components of worldfamous brands MOELLER OMRON) for betterperformance and in time and local after.sale-service and maintenance.
Germany yaccum Pump:
Germany Becker oil free blower andvacuum pump.
Auto Lubrication System:
Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.
❈ Configurations:
Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.
Standard Configuration: √; Optional: △; Not Included: ×.
Model
MHK-I050ACER MHK-I350ACER ☞ Feeding Unit
- Monolithic conveying section wall panel of ductile iron
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- Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
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- Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
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- Three feida head anti-collision devices
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- Horizontal paper parting and blowing device
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- The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
√ √ - Main electric left and right trimming device for paper feed stack
√ √ - The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
√ √ - Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
√ √ - Side gauge, front gauge paper photoelectric detection
√ √ - Paper arrives before the gauge, slow down the function of paper
√ √ - Electromechanical double detector
√ √ - Import paper conveyor belt and stainless steel conveyor plate
√ √ - Pneumatic lifting device for feeding frame
√ √ - Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
√ √ - PLC and electronic CAM control the timing of the whole machine
√ √ - Germany Baker brand blowing and suction dual vacuum pump
√ √ ☞ Die Cutting Unit:
- Ductile iron heavy main body and left and right wall panels and upper platform, lower platform
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√
- Imported worm gear, worm with 40CR crankshaft
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- Rotary device for die cutting bottom plate and cutter template
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- Automatic lubricating oil cooling and lubrication system in main transmission box
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- Imported torque limit overload protector
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- Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
√ √
- The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure
√ √
- Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)
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√
- Import main drive chain
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- Imported intermittent divider
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- Imported synchronous belt, belt wheel drive
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- Main drive inlet pneumatic clutch brake device
√ √ - Japanese SMC pressure detection device, pressure is too low alarm
√ √ - Die-cut plate frame adopts center line fast positioning device structure
√ √ - Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
√ √ - Siemens brand main motor drive
√ √ - The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
√ √ - Equipped with air storage tank to ensure the stable air pressure
√ √ ☞ Stripping Unit: Clean Up Al Sides
- Scrap left and right wall panels of ductile iron
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√
- Clean up the waste transmission mechanism
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- You can choose whether to use the waste cleaning function
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- Drive mechanism of waste – removing mould in the middle
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- Clean the waste transmission mechanism
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- The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
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☞ Delivery Unit:
- Left and right wall panels of nodular cast iron
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- Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack
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- Paper collecting and paper leveling device
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- Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
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- Rolling curtain type auxiliary paper collecting frame, can realize non-stop machine paper collecting
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- The paper receiving part can be controlled by 7 inches touch screen
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- Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
×
√
☞ Electrical Parts:
- The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen
√ √
- All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
√ √
- The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
√ √
❈ Hot Pressure Control System: Deep Embossing
Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable
The hot-pressing part adopts 7 inches temperature control touch screen, easy to operate
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