MHC-1060/1080ACER全自动带清废热压平压平模切机 (重型 / 深压纹热压)
MHC-1060/1080ACER全自动带清废热压平压平模切机 (重型 / 深压纹热压)
- 技术参数
- 产品详细信息
- 视频 在线留言
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- 商品名称: MHC-1060/1080ACER全自动带清废热压平压平模切机 (重型 / 深压纹热压)
MHC-1060/1080ACER全自动带清废热压平压平模切机 (重型 / 深压纹热压)
● 主要技术参数:
型号
MHC-1060/1080ACER (重型，深压纹热压)
最大纸张尺寸
1060×760mm/1080×780mm
最小纸张尺寸
400×350mm
最大模切尺寸
1050×750mm/1070×770mm
叼牙空白
9-17mm
板框内版尺寸
1120×786mm
纸张规格
Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm
模切精度
≤±0.1mm
最大工作压力
600T
最大工作速度
7500s/h
最大给纸堆高
1600mm (With Wooden Pallet)
最大收纸堆高
1400mm (With Wooden Pallet)
电加热系统
20 Temperature Ranges, 40~180℃ is adjustable.
主电机功率
15kw
整机尺寸
6286×4257×2367mm (L×W×H)
长含预上纸轨道；宽含脚踏板机器总重
18.5T/19T
满载功率
35kw
气源要求
Pressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min
● 示意图：
● 用途及特点：
MHC-1060/1080AR全自动热压平压平模切机（重型、深压纹）是纸盒、纸箱、商标等各种纸质包装装潢用品具有热压（深压纹）模切压痕两用功能、冷压凹凸的关键设备。
本机采用高精度间歇结构，气动锁版、气动离合、过载保护、自动调压等独特的传动机构设计，确保设备高速平稳运行。同时本机装备有预码纸机构、副收纸机构、手动取样等实用可靠的机构，使本机在使用过程中可充分发挥工作效率。本机电器元件和传动元件采用国际知名品牌，确保使用过程的模切精度和运转可靠性。采用人机界面检测设备工作状况、显示故障位置、排除方法及相关帮助信息，充分实现人机交流。
- 局部介绍：
飞达：
高速送纸飞达头，可根据纸张情况自由调整。
输纸台：
采用气弹簧辅助动力，到位减速机构装置，与压纸框配备整体调节压纸轮装置，方便快速调节。
同步带传动，间歇机构：
台湾高精度间歇分割器，长期使用也能保证较高的定位精度。
清废部:
中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率。
收纸部：
插杆式辅收纸架，可实现不停机收纸，收纸双向辅助吹风，手动取样机构，操作方便。
自动供油系统：
整机采用集中自动供油系统，确保传动部位不缺油。- 配置项目：
备注：此配置单仅供参考，正式配置单以合同为准。标配: √; 选配: △; 没有: ×.
型号MHC-ACER
- 输纸部:
- 球墨铸铁的整体输送部墙板
√
- 鱼鳞式强力吸纸飞达头，4 吸 4 送，吸头可配合纸张的变形状况调试各种吸纸角度
√
- 可调式吸风筒，吸头及分气阀超硬合金处理
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- 3 道飞达头防撞装置
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- 横向分纸吹风装置
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- 主、副堆纸台不停车交替，飞达不停机操作，最大堆纸高度 1600mm
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- 主给纸堆电动左右微调装置
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- 预堆纸装置配置轨道使操作人员可准确方便地将纸堆送入飞达
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- 推拉两用侧规，操作侧、传动侧各一套。侧规可在推拉规间调节以满足不同纸张需求
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- 侧规、前规纸张光电检测
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- 纸张到达前规，降速进纸的功能
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- 机电式双张检测器
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- 进口输纸皮带及不锈钢传送板
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- 输纸框气动抬起装置
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- 单点离合器：输送部与主机部能够随时分离和同步结合，简化和方便了操作顺序。无论打样、试压力等都能随心所欲地分离及合上输送部
√
- PLC 及电子凸轮控制整机的时序
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- 模切部:
- 球墨铸铁的主机体与左右墙板及上平台、下动台
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- 进口蜗轮，蜗杆与 40cr 曲轴
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- 模切底板和刀模板回转装置
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- 电动调压装置，可通过 PLC 触摸屏按键实现压力的准确控制
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- 整套进口阳极处理铝合金牙排及定位结构 5 组，每条牙排采用可调式牙排结构
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- 进口主传动链条
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- 进口间歇分割器
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- 进口同步带、带轮传动
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- 主传动进口气动离合器刹车装置
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- 日本 SMC 气压检测装置，气压过低报警提示
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- 模切版框采用中心线快速定位的装置结构
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- 模切板框和模切下垫板采用日本 SMC 气量调节器锁定，避免上板框锁定安装不到位的情况，有效避免人为因素操作造成的损失
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- 整机采用集中自动供油系统，确保传动部位不缺油
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- 配备储气罐，确保整机气压稳定
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- 清废部:
- 上清废传动机构
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- 上清废框抬起装置，可任意选择是否使用清废功能
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- 中间清废阴模传动机构
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- 下清废传动机构
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- 中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率
√
- 收纸部:
- 可调机械式收纸毛刷压纸机构，帮助牙排卸纸并堆叠
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- 收纸齐纸装置
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- 上下极限开关光电检测，防止收纸台堆纸过高和纸张上卷
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- 插杆式辅收纸架，可实现不停机收纸
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- 收纸双向辅助吹风，手动取样机构，操作方便
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- 电气部：
- 汇川 PLC 控制系统
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- 模切部采用 10.4 英寸触摸显示屏
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- 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮，保证了电器部分的稳定和可靠
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- 整机采用日本欧姆龙 Omron 的光电开关，光纤，编码器和传感器，确保电气检测各部位动作的准确和稳定
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- 热压控制系统: 深压纹
- 20 温区独立控制系统，有效控制烫金板的加热温度。确保整个加热系统温度控制更加均衡、稳定
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- 热压部采用 7 英寸温度控制触摸显示屏，操作简便
√
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● Applications and Characters
The MHC-1060ACER/1080ACER Automatic Die Cutting Machine with Heating System (Heavy Duty, Deep Embossing) is key equipment for printing finishing such as die cut, crease and embossing etc. Unique drive gears are adopted such as high-precision indexing mechanism, pneumatic closed up, pneumatic clutch, overload protection, automatic compression relief etc, to ensure stable and high speed running of the machine.
This machine is equipped with practical and reliable mechanism such as pre-stack device, secondary delivery mechanisms, manual sampling, etc, which ensure the excellent performance of the machine. Electrical components and driving elements of internationally known brands to ensure die cutting precision and reliability of running. Also man-machine interface is able to monitor machine running status, troubleshooting and indicating relevant help information which fully actualized man-machine communication.
❈ Partial Introduction:
Feeder Unit:
Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.
Feeding Table:
Synchronizing device to adjust the sheetpositioning to the front lay by handduring production, Sheet hold-downdevice (guiding the sheets to the frontaws )
Timing Belt Driven Device:
Taiwan high precision intermittentsegmentation ensure high positionalprecision for long time usage.
Stripping Unit:
Adopt center line system, upper andlower stripping tool mounting framecan be pulled out for job set up andmake ready.
Paper Collecting Unit:
Automatic delivery with non - stopcurtain. This curtain moves into thedelivery to catch the arriving sheetsduring the pile exchange. two blowersfor paper collection can ensure neatcollection of thin and thick papers.
Auto lubrication System:
Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.
❈ Configurations:
Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.
Standard Configuration: √; Optional: △; Not Included: ×.
Model
MHC-ACER ☞ Feeding Unit
- Monolithic conveying section wall panel of ductile iron
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- Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
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- Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
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- Three feida head anti-collision devices
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- Horizontal paper parting and blowing device
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- The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
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- Main electric left and right trimming device for paper feed stack
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- The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
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- Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
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- Side gauge, front gauge paper photoelectric detection
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- Paper arrives before the gauge, slow down the function of paper
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- Electromechanical double detector
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- Import paper conveyor belt and stainless steel conveyor plate
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- Pneumatic lifting device for feeding frame
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- Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
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- PLC and electronic CAM control the timing of the whole machine
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☞ Die Cutting Unit:
- Ductile iron heavy main body and left and right wall panels and upper platform, lower platform
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- Imported worm gear, worm with 40CR crankshaft
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- Rotary device for die cutting bottom plate and cutter template
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- Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
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- The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each tooth row adopts adjustable tooth row structure
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- Import main drive chain
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- Imported intermittent divider
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- Imported synchronous belt, belt wheel drive
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- Main drive inlet pneumatic clutch brake device
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- Japanese SMC pressure detection device, pressure is too low alarm
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- Die-cut plate frame adopts center line fast positioning device structure
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- Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
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- The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
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- Equipped with air storage tank to ensure the stable air pressure
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☞ Stripping Unit: - Clean up the waste transmission mechanism
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- You can choose whether to use the waste cleaning function
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- Drive mechanism of waste – removing mould in the middle
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- Clean the waste transmission mechanism
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- The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
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☞ Delivery Unit
- Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack
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- Paper collecting and paper leveling device
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- Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
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- Plug rod type auxiliary paper receiving frame, can realize non-stop machine paper receiving
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- Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
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☞ Electrical Parts:
- Huichuan PLC control system
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- The die-cutting part adopts 10.4 – inch touch screen
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- All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
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- The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
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☞ Hot Pressure Control System Deep Embossing
- Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable
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- The hot-pressing part adopts 7 inch temperature control touch screen, easy to operate
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