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GW-D150/170/190 伺服电脑高精密卷筒纸分切机

GW-D150/170/190 伺服电脑高精密卷筒纸分切机

关键词:

    • 商品名称: GW-D150/170/190 伺服电脑高精密卷筒纸分切机

    GW-D150/170/190 伺服电脑高精密卷筒纸分切机

    ●  主要技术参数:

    型号

    GW-S140

    GW-S170

    切纸型式

    上刀回切, 下刀固定

    最大切纸宽度

    1400mm

    1700mm

    切断长度范围

    450~1650mm

    纸张范围

    60-550g

    最大卷筒载重

    2 Tons

    最大卷筒直径

    Max. 1800mm (71")

    切断精度

    ±0.3mm

    卷筒切割数量

    1/2/4/6 Rolls

    最高裁切刀数

    350 cuts/min

    最高切断速度

    300 m/min

    收纸堆高度

    1500mm (Included Pallet)

    气压

    0.8Mpa

    主电机功率

    11KW

    电压

    3PH-50HZ-AC380V/220V

    总重

    12,000kgs

    13,000kgs

    备注

    实际产量取决于材料,纸张的重量,以及正确的操作过程。

     

    ●  切纸速度:

    切断长度 (mm)

    切断米数 (m/min)

    裁切刀数 (Cust/min)

    450

    90

    200

    500

    115

    230

    600

    155

    260

    700

    210

    300

    800

    280

    350

    900

    295

    330

    1000

    300

    300

    1100

    290

    260

    1200

    280

    230

    1300

    270

    210

    1400

    265

    190

    1500

    240

    160

    1600

    210

    130

    1650

    200

    120

     

     ●  地基安装图:

    pic

     ●  用途及特点:

    GW-S140/S170伺服电脑高精密卷筒纸分切机采用英国先进的技术, 本机电脑控制系统采用先进的伺服系统, 并结合多位高级工程师研究生产切纸机的多年丰富经验及生产工艺, 研制出新一代高精度、 节能有高效的新产品。 该产品广泛应用于切卡纸、 铜版纸、 文化纸、 牛皮纸、 双胶纸、 高光相纸、 金银卡纸、 铝箔纸、 烟酒 包装纸等产品。 是造纸行业及印刷包装产业中普遍采用的纸品裁切机。

    • 局部介绍:

     
    无轴式原纸架及PLC张力控制系统:
    采用多点式张力控制系统,电脑测算自动反馈给PLC控制系统。通过比例阀实现刹车负荷之增减张力,达到自动控制纸张的张力,并可通过人机界面进行微调操作。

     
    切刀部分
    1. 刀辊:采用英国切刀方法,以有效降低切纸时的荷重及噪音,延 长 切刀寿命上刀辊体以精钢焊接后作精密加工,并经动态平衡调整,有 效降低高速运转时之震动及噪音。
    2. 下刀座:下刀座采用铸铁一体成形铸造,再经精密加工,稳定性佳。
    3. 主动辊:辊面有扩张纹路设计,并以气缸控制辊体之加压夹纸。
    4. 回切刀:以特殊合金钢精密加工制成,寿命特长,刀刃容易调较。
    5. 安全罩:安全罩掀开即自动停机,安全有保障。

     
    三组分条刀 可供修边及对剖:
    剪切式分条刀组具有靠刀二段式动作,精确调整上下刀片重叠深度, 可因不同入料方向来调整刀片角度及免用工具快递固定刀组等特点。 剪切式分切方式具有分切时粉末少,切面光滑及高速分切等特点。高 刚性刀架更可适用于300m/min高速分条环境,提高生产效益并确保 材料品质稳定性。

     
    重叠部分:
    无极变频调速控制的快/慢速带,会自动跟踪刀速,自动调整速带,使 纸张能完美实现重叠。

     
    收纸部:
    自动升降系统以及三面互调的收纸部位,加上无极震荡齐纸机构,保 障纸张收的整齐又顺畅。

     
    部分 :
    采用西门子PLC与英威腾伺服系统,实现精确定位及裁切。西门子触 摸屏及改进的操作界面,更好的符合人体工程学。

    • 标准配置:

    序号

    名称

    1

    双位置无轴枢轴放卷架

    2

    对剖和纸边收集系统

    3

    高精密单螺旋刀组

    4

    纸张棱角调正系统

    5

    防静电处理装置

    6

    纸张输送系统

    7

    自动计数和标签插入装置

    8

    送货和自动慢跑系统

    9

    电气控制系统

    10

    驱动马达系统

    11

    电动双卷曲器系统

    12

    自动张力控制系统

    13

    自动-EPC (边缘纸张控制)

  • ●  Applications and Characters:

    GW-S140/S170 servo driven precision sheeter applise advanced technology from England and servo system for control. with rich experience and leading manufacturing technique of senior engineers, it is a new generation machine of high accuracy and efficiency which is widely used in paper mill, printing and packaging industry for cutting cardboard, coated paper, kraft paper, photo paper, alumimum foil paper, packing paper etc.

     

    ❈  Partial Introduction

     

    pic

    Shaftless Base Paper Holder and PLC Tension Control System:

    It adopts a multi-point tension controlsystem and automatically feeds back tothe Pl C control system through aninfrared distance measuring electric eyeThe tension of the brake load is increased or decreased through theproportional valve, which =canautomatically control the tension of thepaper, and can be fine-tuned throughthe man-machine interface.

    pic

    Rotary Cutting Knife Unit:

    1. Upper knife roller: The British cutter method is adopted to effectively reduce the load and noise during paper cutting, and to extend the life of the cutter. The upper knife roller body is welded with stainless steel for precision machining, and is dynamically balanced to effectively reduce high-speed operation. Time vibration and noise.
    2. Lower tool holder: The lower tool holder is made of cast iron integrally formed and cast, and then precision processed, with good stability.
    3. Active roller: The roller surface is designed with expansion lines, and the cylinder is used to control the pressure and paper clamping of the roller body.
    4. Back-cutting knife: It is made of special alloy steel precision machining, with long service life and easy adjustment of the blade.
    5. Safety cover: It will automatically shut down when the safety cover is opened, ensuring safety.

    pic

    Three-component Strip Knife forTrimming and Cutting:

    Shearing slitting knife set has the action of relying on the knife, which can accurately adjust the overlap depth of the upper and lower blades, adjust the blade Angle according to different feeding directions and fix the knife set without using tools. The cutting method has the characteristics of less powder, smooth cutting surface and high speed cutting. High rigidity tool rest is suitable for 300m/min high-speed slitting environment, improve production efficiency and ensure the stability of material quality.

     

    pic

    Overlapping Unit:

    The fast/slow speed belt controlled by variable frequency speed control can automatically track the knife speed, automatically adjust the speed belt, so that the paper can achieve perfect overlap.

    pic

    Delivery Unit:

    The automatic recurve control system willautomatically adjust the degree of recursionaccording to the change of the paper roll,so that the paper is flatter and the cutting

    pic

    Electrical Systemr

    Using Siemens PLC and INVTservo system to achieve precisepositioning and cutting. Siemenstouch screen and improved operation interface make it moreergonomic.

     

    ❈  Standard Configurations:

     

    pic

     

    pic

     

    No.

       Name and Description

    1

       Dual position shaftless pivoting arm unwind stand:

       Dual position shaftless pivoting arm unwind stand with in-floor track and trolley system.

    2

       Air cooling pneumatical disc brake:

       Air cooled pneumatic controlled disc brakes on each arm.

    3

       Auto tension based on reel diameter:

       Auto tension controller gives you fine control on the tension especially for small reel.

    4

       Motorized and double decurler:

       This newly designed decurler can flatten the thick paper with a much better result than the conventional decurler system, which enable this machine practically to run thick board till 1000gsmn

    5

       EPC web guiding:

       EPC sensor coupled with an independent "swing frame" allows for minimum edge trim of the web, and strict control of the web edge throughout the reel from start to finish.

    6

       Twin helical knife cylinders:

       The twin helical knife ensures the very sharp and clean cutting edge with high accuracy

       The blade is made of special alloy steel SKH.9 with long life and easy maintenance.

    7

       Three sets of Pneumatic Slitters:

       Heavy duty pneumatic slitters ensure stable and clean slitting.

       Electrical driven slitting width adjustment.

    8

       Anti-Static Bar:

    9

       Out feed and overlapping section:

       Fully synchronized speed between high speed outfeeding and overlap tape section to maintain a proper shingle.

       Overlapping unit with adjustable overlapping value and jam-stop sensor. Single sheet outlet can be set.

    10

       Hydraulic delivery unit 1700mm

    11

       Auto counting and tap inserter

    12

       Siemens touch screen:

       Length of cut, quantity, machine speed, cut speed can be displayed and set via touch screen.

    13

       Siemens PLC, Siemens Servo Driver, Yaskawa inverter, imported electrical components

    14

       Ejecting gate

    15

       Redundant safety control and interlock safety system

  •  

     

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