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BHT-3S1060TTMSCE叁机组高速自动双烫金全清废模切机

BHT-3S1060TTMSCE叁机组高速自动双烫金全清废模切机

关键词:

    • 商品名称: BHT-3S1060TTMSCE叁机组高速自动双烫金全清废模切机

    BHT-3S1060TTMSCE叁机组高速自动双烫金全清废模切机

    ●  主要技术参数:

     

    型号

    BHT-3S1060TTMSCE

    功能简介

    1. 烫金 + 烫金+ 模切 + 清废 + 分品
    2. 烫金 + 凹凸(深压纹) + 模切 + 清废 + 分品

    纸张规格

    80~2000g/m2卡纸,0.1~2mm卡纸,≤4mm瓦楞纸

    最大纸张尺寸

    1060×760mm

    最小纸张尺寸

    400×350mm

    板框内版尺寸

    1080×770mm

    最大模切尺寸

    1060×745mm

    最大热压尺寸(凹凸/深压纹)

    1060×740mm

    叼牙空白

    9-17mm

    最小双刀废边宽度

    5mm

    模切精度

    ≤±0.075mm

    烫金精度/全息烫金精度

    ≤±0.075mm

    最大工作压力

    Press 1: 600T; Press 2: 600T; Press 3: 300T

    最大工作速度

    6200s/h

    最大给纸堆高

    1800mm (含托盘,普通送纸模式)

    1520mm (含托盘,不停机送纸模式)

    最大收纸堆高

    1580mm (含托盘)

    最大金箔直径

    Φ250mm纵向,Φ200mm横向

    电加热系统

    20温区,40~180℃可调

    铝箔宽度

    20~1060mm

    一机组电化铝送箔系统

    3纵+2横(可选)

    二机组电化铝送箔系统

    3纵+2横(可选)

    二机组

    模切 + 清废

    整机尺寸

    14078×5857×2657mm

    机器总重

    52T

    满载功率

    145kw

    气源要求

    压力:0.6~0.7MPA,流量:≥1m3/min

  • ●  用途及特点:

     

    BHT-3S1060TTMSCE叁机组高速自动双烫金全清废平压平模切机一次走纸可实现如下工艺:

    1.烫金 + 烫金 + 模切 + 清废 + 分品

    2.烫金 + 凹凸(深压纹) + 模切 + 清废 + 分品

     

    ❈  局部介绍:

    pic

    飞达:

    基于先进技术平台而设计的送纸部,精准、稳定、可靠,可顺畅输送从90克薄纸到轻瓦楞纸各种纸张。

    pic

    双张检测器:

    超声波双张检测,调节容易、精准,减少印刷表面擦痕。

    pic

    牙排:

    8支高新技术合金牙排,并由大动角间歇机构驱动,走纸平顺,有利于多拼版少连点高速运行,生产效率高,不易散版。安全牙排链条锁,在生产停机及发生故障以及激活安全装置时自动锁定牙排驱动链条,确保作业人员的安全。

     

    pic

    烫金部:

    最大烫金压力可达600吨,使烫印效果更饱满,适用大面积多工艺烫金、深压纹的烟包、酒包生产。

    pic

    模切钢板:

    15mm合成材料精磨模切支撑板,配置中央定位5mm硬模切钢板 4mm+1mm层夹模切钢板及+/-0.9mm纵横向微调装置,校版方便快捷。

    pic

    版框微调装置:

    采用中心线快速定位的装置,并具有微调功能,方便版框快速调整。

     

    pic

    先进的快速锁板装置:

    中央定位快锁清废模具版框,置换装夹模具快捷,换版时间短,实际生产率高。

    pic

    分品堆叠系统:

    分品后成品堆叠系统,可选择分品堆叠或不分品整张纸堆叠(选装件),适应订单结构多元化,生产调度灵活性强。

    pic

    自动分隔页插入:

    自动计数分品部成品插页纸送出机构,并配置有插页纸到位电子检测。

     

    pic

    不停机取样:

    一键不停机取样,快捷方便。

    pic

    德国真空泵:

    德国BECKER无油式吹吸两用真空泵。

    pic

    自动供油系统:

    整机采用集中自动供油系统,确保传动部位不缺油。

     

    ❈  配置项目:

    备注:此配置单仅供参考,正式配置单以合同为准。标配: √; 选配: △; 没有: ×.

     

    型号

    BHT-3S1060TTMSCE

        ☞  输纸部:

    1. 不停机高速送纸部

    1. 鱼鳞式强力吸纸飞达头,4 吸 4 送,吸头可配合纸张的变形状况调试各种吸纸角度

    1. 可调式吸风筒,吸头及分气阀超硬合金处理

    1. 3 道飞达头防撞装置

    1. 横向分纸吹风装置

    1. 主、副堆纸台不停车交替,飞达不停机操作

    1. 主给纸堆机械式左右微调装置

    1. 预堆纸装置配置轨道使操作人员可准确方便地将纸堆送入飞达

    1. 纸张对位调节装置,能够在不停机的状态下对纸张到达前规距离进行手动调整

    1. 大斜面输纸台,适合于薄纸与弯曲纸张的高速输送

    1. 四个前规可单独调整

    1. 压纸装置,更加顺畅地将弯曲纸张送到前规

    1. 推拉两用侧规,操作侧、传动侧各一套。侧规可在推拉规间调节以满足不同纸张需求

    1. 侧规、前规纸张光电检测

    1. 纸张到达前规,降速进纸的功能

    1. 超声波双张检测器

    1. 进口输纸皮带及不锈钢传送板

    1. 输纸框气动抬起装置

    1. 单点离合器:输送部与主机部能够随时分离和同步结合,简化和方便了操作顺序。无 论打样、试压力等都能随心所欲地分离及合上输送部

    1. PLC 及电子凸轮控制整机的时序

    1. 德国贝克品牌吹吸两用真空泵

    1. 纸张不到位强制夹纸和开牙装置

        ☞  模切部:

    1. 球墨铸铁的主机体与左右墙板及上平台、下动台

    1. 进口蜗轮,蜗杆与 40cr 曲轴

    1. 模切底板和刀模板回转装置

    1. 主传动箱内润滑油自动冷却润滑系统

    1. 进口扭力限制过载保护器

    1. 电动调压装置,可通过 PLC 触摸屏按键实现压力的准确控制

    1. 整套进口阳极处理铝合金牙排及定位结构 5 组,每条牙排采用可调式牙排结构

    1. 牙排后定位采用伺服控制系统,可通过 PLC 触摸屏按键实现调节每条牙排的准确精度, 确保牙排精度,永久性达到±0.075mm 精度(专利产品)

    1. 牙排传动链条配备独立润滑油装置

    1. 高精密度进口叼纸牙排传动链

    1. 进口主传动链条

    1. 进口间歇分割器

    1. 进口同步带、带轮传动

    1. 主传动进口气动离合器刹车装置

    1. 日本 SMC 气压检测装置,气压过低报警提示

    1. 模切压力采用变形测量器直接精确测量,并在人机界面上显示

    1. 15mm 模切钢板垫板配备 5mm 组合式下垫板中心定位结构+/-0.9mm 纵横向微调装置, 换版快捷、简单, 减少补版作业时间

    1. 模切版框采用中心线快速定位的装置结构,具有微调功能,方便板框调整

    1. 模切板框和模切下垫板采用日本 SMC 气量调节器锁定,避免上板框锁定安装不到位的 情况,有效避免人为因素操作造成的损失

    1. 西门子品牌主电机传动

    1. 整机采用集中自动供油系统,确保传动部位不缺油

    1. 配备储气罐,确保整机气压稳定

        ☞  ​​​​​​​清废部:

    1. 上清废传动机构

    1. 上清废框抬起装置,可任意选择是否使用清废功能

    1. 清废上框采用气动快锁装置

    1. 可拉出式具有快锁功能的中间清废阴模传动机构

    1. 中间清废板的安装采用中心线快速定位安装方式,使操作人员可以快速安装清废板, 提高换板效率

    1. 清废下框采用中心定位方式

    1. 下清废传动机构

    1. 漏斗式废料收集装置

    1. 高效及顺畅的凸轮运动曲线带动大动角清废和全清废工具,以确保机器在高速运行时 的废料清除(即便废料极小)

    1. 清废框架带数字显示的微调装置

    1. 清废牙排定位装置

        ☞  ​​​​​​​分品部:

    1. 分品工具快锁系统

    1. 带数字显示的微调装置

    1. 分品工具中心定位系统

    1. 分品上框气动抬起装置

    1. 可拉出式全清废分品上框,换版快捷,操作方便

    1. 自动铺纸计数装置

    1. 自动不停机收纸装置

    1. 自动出料装置可以满足欧标 1200*800mm 托盘

    1. 插页吸盘装置,根据纸张尺寸,自动选择

    1. 恒定的压平系统(NTC),成品堆叠后顶端可能有翘曲不平现象,可调节成品堆顶面 高度来加大或减少下压力度

    1. 堆纸栈板自动转换装置

        ☞  ​​​​​​​废边输出部:

    1. 废边输送装置

    1. 不停机取样装置

    1. 伺服驱动的阻尼毛刷

        ☞  ​​​​​​​电气部:

    1. 德国西门子 PLC 控制系统

    1. 模切部采用德国西门子 10.4 英寸和收纸部 7 英寸触摸显示屏

    1. 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮,保证了电器部分的稳定和可靠

    1. 整机采用日本欧姆龙 Omron 的光电开关,光纤,编码器和传感器,确保电气检测各部位动作的准确和稳定

        ☞  ​​​​​​​烫金电脑控制系统:

    1. 自主研发 AC801 烫金电脑控制系统,运行精度准确、速度快,可实现高速智能跳步运行大幅面电化铝箔(专利技术)

    1. 三纵二横铝箔独立送箔系统,保证高速下电化铝输送平稳、准确,张力控制可靠,铝箔拉伸小

    1. 三纵烫金收箔内侧大幅面双轴收箔装置(专利技术)

    1. 三纵烫金收箔外侧智能收箔柜装置

    1. 三纵送箔架采用推拉式装置,方便送箔架从机内拉出更换铝箔,操作简便安全

    1. 烫金伺服采用直连式送箔轴装置、精度高

    1. 配置断箔检测系统,防止因电化铝意外断裂而引起的烫印废品,提高烫印产品成品率

    1. 20 温区独立控制系统,有效控制烫金板的加热温度。确保整个加热系统温度控制更加均衡、稳定

    1. 纵横双向配有铝箔分离吹气装置,适用于大面积烫金

    1. 铝箔长度短于设定参数将触发警报,计算机处理铝箔监控系统显示剩余及已用铝箔长度

    1. 烫金部操作台采用 10.4 英寸触摸显示屏

    1. 全息防伪放箔架装置,操作快捷,对位更换安全,安装方便,保证全息烫印精度准确、稳定(全息烫金专用)

        ☞  ​​​​​​​热压控制系统:

    1. 20 温区独立控制系统,有效控制加热板的加热温度。确保整个加热系统温度控制更加均衡、稳定

    Model

    BHT-
    3SI060TTMSCE

        ☞  Feeding Unit

    1. Non-stop high-speed paper feeding department

    1. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper

    1. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment

    1. Three feida head anti-collision devices

    1. Horizontal paper parting and blowing device

    1. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm

    1. Main feed pile mechanical left and right trimming device

    1. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita

    1. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping

    1. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper

    1. The four front gauges can be adjusted individually

    1. Paper pressing device, more smoothly to bend paper to the front gauge

    1. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements

    1. Side gauge, front gauge paper photoelectric detection

    1. Paper arrives before the gauge, slow down the function of paper

    1. Ultrasonic duplex detector

    1. Import paper conveyor belt and stainless steel conveyor plate
    1. Pneumatic lifting device for feeding frame
    1. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. 
      No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part
    1. PLC and electronic CAM control the timing of the whole machine
    1. Germany Baker brand blowing and suction dual vacuum pump
    1. Paper is not in position to force paper clamping and tooth opening device

           ☞ Die Cutting Unit:

    1. Nodular cast iron main body and left and right wall panels and upper platform, lower platform

    1. Imported worm gear, worm with 40CR crankshaft

    1. Rotary device for die cutting bottom plate and cutter template

    1. Automatic lubricating oil cooling and lubrication system in main transmission box

    1. Imported torque limit overload protector

    1. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys

    1. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure

    1. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)

    1. Screw drive chain is equipped with independent lubricating oil device

    1. High precision imported paper teeth row transmission chain

    1. Import main drive chain
    1. Imported intermittent divider
    1. Imported synchronous belt, belt wheel drive
    1. Main drive inlet pneumatic clutch brake device
    1. Japanese SMC pressure detection device, pressure is too low alarm
    1. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface
    1. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, 
      plate change fast, simple, reduce plate repair operation time
    1. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
    1. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid
      the loss caused by human factors operation
    1. Siemens brand main motor drive
    1. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
    1. Equipped with air storage tank to ensure the stable air pressure

         ☞ Stripping Unit:

    1. Clean up the waste transmission mechanism

    1. You can choose whether to use the waste cleaning function

    1. Waste cleaning upper frame adopts pneumatic fast lock device

    1. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die

    1. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning
      board and improve the efficiency of changing the board

    1. Center positioning method is adopted for the lower frame of waste cleaning

    1. Clean the waste transmission mechanism

    1. Funnel type waste collection device

    1. High efficiency and smooth CAM movement curve drives large moving Angle waste removal and full waste removal tools to ensure waste removal (even small waste) at high speed

    1. Waste cleaning frame with digital display trimmer

    1. Waste tooth removal and placement device

       ☞  Different Product:
    1. Quick lock system for parting tool
    1. Trimmer with digital display
    1. Product tool center positioning system
    1. Pneumatic lifting device for upper frame of product
    1. Pull-out full clean waste products on the frame, fast version change, easy to operate
    1. Automatic paper laying counting device
    1. Automatic non-stop paper receiving device
    1. Automatic discharging device can meet the European standard 1200*800mm tray
    1. Insert sucker device, automatic selection according to paper size
    1. Constant leveling system (NTC), the top of finished products may warpage unevenness after stacking, can adjust the top surface height of finished products to increase or reduce the pressure
    1. Automatic transfer device for stacking paper pallet
       ☞  Waste Edge Output Department:
    1. Waste edge conveyor
    1. Non-stop sampling device
    1. Servo driven damping brush
       ☞  Electrical Parts:
    1. Siemens PLC control system

    1. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen

    1. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts

    1. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

       ☞  Bronzing Computer Control System:
    1. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)
    1. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching
    1. Three vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)
    1. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device
    1. The three-vertical foil feeding frame adopts a push-pull device, which is convenient for pulling out the foil feeding frame from the machine to replace the aluminum foil, which is easy and safe to operate
    1. Hot stamping servo adopts direct-connected foil feeding shaft device with high precision
    1. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products
    1. 20 temperature zone independent control system can effectively control the heating temperature of the bronzing plate. Ensure that the temperature control of the entire heating system is more balanced and stable
    1. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing
    1. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length
    1. Bronzing department operating table adopts 10.4 inches touch screen
    1. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional)

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