BHT2-1650/1900/2100FC-L正反(左右)手双机组合模切机(前沿送纸)
BHT2-1650/1900/2100FC-L正反(左右)手双机组合模切机(前沿送纸)
- 技术参数
- 产品详细信息
- 视频 在线留言
-
- 商品名称: BHT2-1650/1900/2100FC-L正反(左右)手双机组合模切机(前沿送纸)
BHT2-1650/1900/2100FC-L正反(左右)手双机组合模切机(前沿送纸)
● 节省占地面积:
BHT2-1650/1900/2100FC-L
二台正手机占地面积
二台正反手机占地面积
二台正反手机节省
用版框交换台
197.3m²
148.5m²
48.8m²
不用版框交换台
172.2m²
142.8m²
27.4m²
因为共享同一脚踏板，节省了两台机器单独摆放时的中间通道（至少2×10米），可省2×10= 20m2的厂房占用面积。
'● 示意图:
● 主要技术参数:
型号
BHT-1650FC
BHT-1900FC
MHC-2100FC
最大纸张尺寸
1650×1200mm
1900×1400mm
2100×1600mm
最小纸张尺寸
650×500mm
650×500mm
750×650mm
最大模切尺寸
1630×1180mm
1880×1380mm
2080×1580mm
最小废边宽度
10~18mm
10~18mm
10~18mm
叼口空白
6-12mm
6-12mm
6-12mm
刀线高
23.8mm
23.8mm
23.8mm
板框内版尺寸
1670×1230mm
1920×1430mm
2120×1630mm
纸张规格
≤9mm corrugated paperboard; E, B, C, A and AB corrugated paper
最大工作速度
6000s/h
5000s/h
4000s/h
最大模切压力
400T
450T
450T
压力调节范围
±1.5mm
±1.5mm
±1.5mm
最大收纸高度 (卷帘式收纸)
1500mm (含木托板)
1500mm (含木托板)
1500mm (含木托板)
整机尺寸 (卷帘式收纸)
10187×5254×2776mm
11488×6360×2902mm
12480×6360×2970mm
宽含脚踏板
最大收纸高度 (计叠式收纸)
计叠式收纸 (选配)
整机尺寸 (计叠式收纸)
10630×5240×2397mm
13377×6360×2902mm
14370×6360×2970mm
宽含脚踏板
机器总重
40T
46T
51T
主电机功率
18.5kw
18.5kw
22kw
满载功率
38kw
40kw
47kw
气源要求
Pressure: 0.6~0.7Mpa, Flow: ≥1m3/min
● 用途及特点:
- 正反（左右）手双机组合模切机的优点：
- 两台平压平模切机的操作面相对，并保证送纸部和收纸部同向，实现了两台模切机共用同一脚踏板，刀版，清废版，前清废版以及所有板框，甚至同一板框交换台的功能。
- 两台模切机每班只需一名机长，降低人力成本，同时，两台模切机面对面安放的布局，保证了整个作业情况尽在一名机长的目视监控范围内，方便机长发现异常，排除故障，提高成品率。
- 正反（左右）手双机组合模切机配对安装时可使用同一个板框交换台及相同的板框，板框可任意互换安装。
- 正反手机中央定位系统相同，所有模具均可共享。
- 正反（左右）手双机组合模切机，可节省机器占地面积，有利于企业场地空间规划，投资效率更高。
- 局部介绍：
前沿送纸部:
高速精密前沿送纸装置可稳定输送各种类型和品质的瓦楞纸，适应性强，工作范围广。
特殊的聚乙脂送纸胶轮配合栅栏式托纸架和气垫确保厚重翘曲纸板输送顺畅和纸板的精准到位。
变频吸风量微调装置以适应从F到五层不同厚度瓦楞纸的送纸要求。
输纸台侧定位部：
左右各一套侧定位推归，保证纸板侧定位精准。
输纸步距调整采用先进的不停机调节。
前挡前后位置可根据咬口尺寸作微调。
可变速蜗轮传动装置:
独特蜗轮曲柄机构带动肘杆式高精密度平面模切下工作台，模切冲程短，动角大，有利于多拼版高速运行。
三框清废部:
水平位置固定式清废中模版配合渐进加速运动曲线清废上框打废点动作，清废结构精简，动作减少，打废点瞬间力度加大，清废动作更简捷有效。
牙排在清废部停留时采靠规定位，使清废定位更加准确。
采用中央定位系统，校版快，调整方便。
前清废装置能够完全清除咬纸边的废料，并由输送带将咬纸边废料送出机外。
计数堆叠收纸部(选配) ：
不停式气缸自动收纸插架及自动升降托架收纸台配合交替使用，可计数堆叠，同时配合皮带输送至机外（可与自动分纸机联接）。
电子计数器。
可调节弹簧链条涨紧后缓冲从动轮大大减少牙排转向的惯量冲击，并可保持链条的均衡涨紧度。
不停机卷帘式收纸部（标配）:
无需任何操作，主、副收纸装置自动切换，大大提升工作效率。- 配置项目：
备注：此配置单仅供参考，正式配置单以合同为准。标配: √; 选配: △; 没有: ×.
型号BHT-FC
- 输纸部:
- 高速精密前沿送纸装置，送纸精度高，吸力强劲，不易打滑，可稳定输送各种类型的瓦楞纸
√
- 特殊的聚乙酯送纸胶轮配合栅栏式托纸架和气垫，确保厚重翘曲纸板输送顺畅和纸板的到位精准
√
- 变频吸风量微调装置，以适应从 F 到五层不同厚度瓦楞纸的送纸要求
√
- 气动侧推挡板(左右两侧)
√
- 左、右侧挡板可以独立位置调整也可同步调整。斜度前挡板前后、上下可微调，减少纸堆下面纸张的压力，送纸更顺畅
√
- 左右侧定位推规，确保纸板侧定位精准
√
- 托板上下高度调节装置，按纸质和厚度调节，送纸更顺畅、稳定
√
- 前档板前后位置微调装置，可根据咬口尺寸微调
√
- 输纸步距不停机调节装置
√
- 模切部:
- 球墨铸铁的重型主机体与左右墙板及上平台、下动台
√
- 进口蜗轮，蜗杆与 40cr 曲轴
√
- 模切底板和刀模板回转装置
√
- 主传动箱内润滑油自动冷却润滑系统
√
- 进口扭力限制过载保护器
√
- 整套进口阳极处理铝合金牙排及定位结构 8 组，每条牙排采用可调式牙排结构
√
- 牙排后定位采用伺服控制系统，可通过 PLC 触摸屏按键实现调节每条牙排的准确精度，确保牙排精度，永久性达到±0.075mm 精度(专利产品)
√
- 进口主传动链条
√
- 进口间歇分割器
√
- 齿轮传动、精度准确
√
- 主传动进口气动离合器刹车装置
√
- 日本 SMC 气压检测装置，气压过低报警提示
√
- 模切板框和模切下垫板采用日本 SMC 气量调节器锁定，避免上板框锁定安装不到位的情况，有效避免人为因素操作造成的损失
√
- 西门子品牌主电机传动
√
- 整机采用集中自动供油系统，确保传动部位不缺油
√
- 配备储气罐，确保整机气压稳定
√
- 手柄轮契块式压力微调装置，带重力位置显示器
√
- 模切刀版与模切板框的联接采用抓钉螺母和螺丝形式，装入时采用中央定位系统，换版快捷、准确
√
- 清废部: 四边清废
- 采用上下双框清废机构
√
- 采取公母模版实现各式清废
√
- 中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率
√
- 叼口清废装置
√
- 收纸部:
- 采用插杆式托架收纸升降台及皮带式输送方式保护纸板表面在收纸过程中不易刮花磨擦(计叠式收纸专用、选配)
△
- 不停式气缸自动收纸插架及自动升降托架收纸台配合交替使用，可计数堆叠，同时配合皮带输送至机外(计叠式收纸专用、选配)
△
- 电子计数器
√
- 弹簧链条调节装置，调节弹簧链条涨紧后缓冲从动轮大大减少牙排转向的惯量冲击， 并可保持链条的均衡涨紧度
√
- 不停机卷帘式收纸装置(高堆收纸专用、标配)
△
- 高堆收纸台升架装置，收纸结构可整堆纸拉出机外(高堆收纸专用、选配)
△
- 电气部:
- 德国西门子 PLC 控制系统
√
- 模切部采用德国西门子 10.4 英寸
√
- 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮，保证了电器部分的稳定和可靠
√
- 整机采用日本欧姆龙 Omron 的光电开关，光纤，编码器和传感器，确保电气检测各部位动作的准确和稳定
√
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● Applications and Characters
❈ THE ADVANTAGE OF MIRROR MACHINESDUAL DIECUT TER WORKINGSTATION
- Two flat die cutting machine operation relatively, and make sure the feeding and collecting is homodromous.
- Two die-cutting machine Shared the same foot pedals, knife version, stripping, waste clearance version, and all the plate and frame, and even the same plate andframe the function of the switchboard.
- Two die cutting machine per shift just one captain, reduce the manpower cost. At the same time, the layout of the two die cutting machinewas face to face, to ensure the whole assignment in a pilot’s visual monitoring range, convenient and when a pilot-in-command discoversthat the anomalies, troubleshooting, improve the yield.
- The same frame switchboard and the same plate frame can be used for the matching and installation of the double-unit combined die cutting machine, and the plate frame can be interchanged and installed freely.
- The central positioning system of the mobile phone is the same, all molds can be Shared.
- Positive and negative (left and right) hand double unit die cutting machine, which can save the machine floor space, is conducive to the enterprise space planning, and the investment efficiency is higher.
❈ Partial Introduction:
Lead Edge Feeder:
Top gear and precise Lead Edge Feeder design, allowed consistent feeding with various quality corrugated board.
New technology polyurethane wheel surface with grid lifter and air cushion ensure smooth feeding and accurate alignment even warped board.
Fine vacuum suction adjustment through inverter adapts to wide range stock from F flute to double wall corrugate.
Sheet Transmission and Alignment Section:
Selectable left and right side push lays to ensure accurate alignment.
Advanced non-stop adjustment of feeding timing, reduce down time.
Front gauge non-stop back and forth adjustable to accommodate variation in gripper margin.
Variable Speed Worm Gear Drive Device:
Worm gear and toggle mechanism allows large motion angle hence minimum number and size of nicks at reasonable max. production speed.
Ihree Layer Stripping Section:
Stationary middle stripping board, coupled with zero jerk, smooth upper frame motion curve with extra punch at the moment of impact to obtain cleaner waste removal.
Gripper bar register block at outlets of Stripping Station ensures the accuracy of stripping.
Center line system for quick stripping tool set up and change over, compatible with centerline.
Front edge waste removal system removes and transfers waste edge outside the machine via conveyor belt.
Counting & Collecting Section: Optional
Escalator delivery fork cooperate with non-stop air cylinder for neat and positive conveying to belt table. Bundle Delivery table is ready for further connection with Breaker for inline operation (to be required at order).
Electrical batch counter as standard.
Spring loaded adjustable chain tensioner for maintaining constant tension thus reducing stress on chains and producing smooth gripper bar movement.
Auto Non-stop Collecting Device:Optional
Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange. two blowers for paper collection can ensure neat collection of thin and thick papers.
● Configurations:
Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.
Standard Configuration: √; Optional: △; Not Included: ×.
Model
BHT-EFC ☞ Feeding Unit
- High speed precision frontier paper feeding device, high precision paper feeding, strong suction, not easy to slip, can stably transport various types of corrugated paper
√
- Pneumatic side push baffle (right side)
√
- Electrically controlled paper feed roller
√
- Press paper and front gauge, double sheet detection device accurate response
√
- Front hook adjustment device, cardboard bending up and down can be adjusted
√
- Non-stop adjusting device for feeding step
√ - Front and back position adjustment device, can be adjusted according to the size of the bite
√ - Germany Baker brand blowing and suction dual vacuum pump
√ - Right and left side positioning push gauge to ensure accurate positioning of cardboard side
√ ☞ Die Cutting Unit:
- Ductile iron heavy main body and left and right wall panels and upper platform, lower platform
△
- Imported worm gear, worm with 40CR crankshaft
△
- Rotary device for die cutting bottom plate and cutter template
√ - Automatic lubricating oil cooling and lubrication system in main transmission box
√ - Imported torque limit overload protector
√ - The whole set of imported anodized aluminum alloy tooth row and positioning structure 7 groups, each tooth row adopts adjustable tooth row structure
√ - Import main drive chain
√ - Imported intermittent divider
√ - Gear transmission, accuracy
√ - Main drive inlet pneumatic clutch brake device
√ - Japanese SMC pressure detection device, pressure is too low alarm
√ - Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
√ - Siemens brand main motor drive
√ - The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
√ - Equipped with air storage tank to ensure the stable air pressure
√ - Handle wheel – block pressure trimmer with gravity position indicator
√ - The connection between the die cutting plate and the die cutting plate frame adopts the form of grasping snail mother and screws, and the central positioning system is used when loading, which is fast and accurate
√ ☞ Stripping Unit: Clean Up All Sides
- Adopt upper and lower double frame waste cleaning mechanism
√
- Adopt male and female models to achieve all kinds of waste
√
- The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
√
- Mouth waste cleaning device
√
☞ Delivery Unit:
- The paper board surface is not easy to scratch and friction in the process of paper collecting by using the lifting platform of plug rod bracket and belt conveyor (special and optional for counting and stacking paper collecting)
√
- Non-stop cylinder automatic paper receiving rack and automatic lifting bracket paper receiving table can be used alternately, counting and stacking, and conveying to the outside of the machine with belt (special for counting and stacking paper receiving, optional)
√
- Electronic counter
√
- Spring chain adjusting device, adjust the spring chain tightening after the buffer from the driven wheel greatly reduce the impact of the inertia of the tooth row steering, and can maintain the balance of the chain tightening
√ - Non-stop rolling shutter paper collecting device (special and optional for high pile paper collecting)
△ - High stack paper receiving platform lifting device, paper receiving structure can be outside the whole stack paper pulling machine (special for high stack paper receiving, optional)
△ ☞ Electrical Parts: - Siemens PLC control system
√
- The die cutting part adopts German Siemens 10.4 inches
√
- All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
√
- The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
√
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