- 技术参数
- 产品详细信息
- 视频 在线留言
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- 商品名称: BHT-1060ACER 全自动热压清废平压平模切机(重型、深压纹)
BHT-1060ACER 全自动热压清废平压平模切机(重型、深压纹)
● 主要技术参数:
型号
BHT-1060ACER
最大纸张尺寸
1060×760mm
最小纸张尺寸
400×350mm
最大模切尺寸
1060×745mm
最小双刀废边宽度
5mm
叼牙空白
9-17mm
刀线高
23.8mm
板框内版尺寸
1080×770mm
纸张规格
Paper: From 80 to 2000g/m2, 0.1~2mm Paper, Corrugated Board: Up to 4mm
模切精度
≤±0.075mm
最大工作压力
600T
最大工作速度
8000s/h
最大给纸堆高
1630mm (With Wooden Pallet)
最大收纸堆高
1480mm (With Wooden Pallet)
整机尺寸
8017×4518×2502mm (L×W×H)
(L: paper prepared track included; W: platform included)机器总重
23T
主电机功率
15kw
总用电功率
35kw
气源要求
Pressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min
● 工艺流程:
● 示意图:
● 用途及特点:
MHC-1060/1080ACER全自动热压清废平压平模切机（重型、深压纹）是纸盒、纸箱、商标等各种纸质包装装潢用品具有热压（深压纹）模切压痕两用功能、冷压凹凸的关键设备。
本机采用高精度间歇结构，气动锁版、气动离合、过载保护、自动调压等独特的传动机构设计，确保设备高速平稳运行。同时本机装备有预码纸机构、副收纸机构、手动取样等实用可靠的机构，使本机在使用过程中可充分发挥工作效率。本机电器元件和传动元件采用国际知名品牌，确保使用过程的模切精度和运转可靠性。采用人机界面检测设备工作状况、显示故障位置、排除方法及相关帮助信息，充分实现人机交流。
- 局部介绍：
飞达：
基于先进技术平台而设计的送纸部，精准、稳定、可靠，可顺畅输送从90克薄纸到轻瓦楞纸各种纸张。
双张检测器：
超声波双张检测，调节容易、精准，减少印刷表面擦痕。
牙排：
7支高新技术合金牙排，并由大动角间歇机构驱动，走纸平顺，有利于多拼版少连点高速运行，生产效率高，不易散版。安全牙排链条锁，在生产停机及发生故障以及激活安全装置时自动锁定牙排驱动链条，确保作业人员的安全。
模切钢板：
15mm合成材料精磨模切支撑板，配置中央定位5mm硬模切钢板 4mm+1mm层夹模切钢板及+/-0.9mm纵横向微调装置，校版方便快捷。
不停机卷帘式收纸:
无需任何操作，主、副收纸装置自动切换，大大提升工作效率。
版框微调装置：
采用中心线快速定位的装置，并具有微调功能，方便版框快速调整。
先进的快速锁板装置:
中央定位快锁清废模具版框，置换装夹模具快捷，换版时间短，实际生产率高。
叼口清废装置:
叼口部分废边通过此装置剥离并且输送到机器外部，从而完成四边清废。
德国真空泵:
德国BECKER无油式吹吸两用真空泵。
自动供油系统:
整机采用集中自动供油系统，确保传动部位不缺油。- 配置项目：
备注：此配置单仅供参考，正式配置单以合同为准。标配: √; 选配: △; 没有: ×.
型号BHT-ACER
- 输纸部:
- 不停机高速送纸部
√
- 鱼鳞式强力吸纸飞达头，4 吸 4 送，吸头可配合纸张的变形状况调试各种吸纸角度
√
- 可调式吸风筒，吸头及分气阀超硬合金处理
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- 3 道飞达头防撞装置
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- 横向分纸吹风装置
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- 主、副堆纸台不停车交替，飞达不停机操作
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- 主给纸堆机械式左右微调装置
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- 预堆纸装置配置轨道使操作人员可准确方便地将纸堆送入飞达
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- 纸张对位调节装置，能够在不停机的状态下对纸张到达前规距离进行手动调整
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- 大斜面输纸台，适合于薄纸与弯曲纸张的高速输送
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- 四个前规可单独调整
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- 压纸装置，更加顺畅地将弯曲纸张送到前规
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- 推拉两用侧规，操作侧、传动侧各一套。侧规可在推拉规间调节以满足不同纸张需求
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- 侧规、前规纸张光电检测
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- 纸张到达前规，降速进纸的功能
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- 超声波双张检测器
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- 进口输纸皮带及不锈钢传送板
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- 输纸框气动抬起装置
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- 单点离合器：输送部与主机部能够随时分离和同步结合，简化和方便了操作顺序。无论打样、试压力等都能随心所欲地分离及合上输送部
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- PLC 及电子凸轮控制整机的时序
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- 德国贝克品牌吹吸两用真空泵
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- 纸张不到位强制夹纸和开牙装置
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- 模切部:
- 球墨铸铁的主机体与左右墙板及上平台、下动台
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- 进口蜗轮，蜗杆与 40cr 曲轴
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- 模切底板和刀模板回转装置
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- 主传动箱内润滑油自动冷却润滑系统
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- 进口扭力限制过载保护器
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- 电动调压装置，可通过 PLC 触摸屏按键实现压力的准确控制
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- 整套进口阳极处理铝合金牙排及定位结构 5 组，每条 9 个精钢叼纸牙片及配套牙枕，牙排采用可调式牙排结构
√
- 牙排后定位采用伺服控制系统，可通过 PLC 触摸屏按键实现调节每条牙排的准确精度，确保牙排精度，永久性达到±0.075mm 精度(专利产品)
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- 牙排传动链条配备独立润滑油装置
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- 高精密度进口叼纸牙排传动链
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- 进口主传动链条
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- 进口间歇分割器
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- 进口同步带、带轮传动
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- 主传动进口气动离合器刹车装置
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- 日本 SMC 气压检测装置，气压过低报警提示
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- 模切压力采用变形测量器直接精确测量，并在人机界面上显示
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- 15mm 模切钢板垫板配备 5mm 组合式下垫板中心定位结构+/-0.9mm 纵横向微调装置，换版快捷、简单, 减少补版作业时间
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- 模切版框采用中心线快速定位的装置结构，具有微调功能，方便板框调整
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- 模切板框和模切下垫板采用日本 SMC 气量调节器锁定，避免上板框锁定安装不到位的情况，有效避免人为因素操作造成的损失
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- 西门子品牌主电机传动
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- 整机采用集中自动供油系统，确保传动部位不缺油
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- 配备储气罐，确保整机气压稳定
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- 清废部: 四边清废
- 上清废传动机构
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- 上清废框抬起装置，可任意选择是否使用清废功能
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- 清废上框采用气动快锁装置
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- 可拉出式具有快锁功能的中间清废阴模传动机构
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- 中间清废板的安装采用中心线快速定位安装方式，使操作人员可以快速安装清废板， 提高换板效率
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- 清废下框采用中心定位方式
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- 下清废传动机构
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- 漏斗式废料收集装置
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- 高效及顺畅的凸轮运动曲线带动大动角清废和全清废工具，以确保机器在高速运行时 的废料清除(即便废料极小)
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- 清废框架带数字显示的微调装置
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- 清废牙排定位装置
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- 收纸部:
- 可调机械式收纸毛刷压纸机构，帮助牙排卸纸并堆叠
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- 收纸齐纸装置
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- 上下极限开关光电检测，防止收纸台堆纸过高和纸张上卷
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- 卷帘式辅收纸架，可实现不停机收纸
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- 收纸部可通过 7 英寸触摸屏调控整台机器
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- 收纸双向辅助吹风，手动取样机构，操作方便
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- 电气部：
- 德国西门子 PLC 控制系统
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- 模切部采用德国西门子 10.4 英寸和收纸部 7 英寸触摸显示屏
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- 机器全部采用德国 Moeller 的继电器、交流接触器、空气开关和按钮，保证了电器部分的稳定和可靠
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- 整机采用日本欧姆龙 Omron 的光电开关，光纤，编码器和传感器，确保电气检测各部位动作的准确和稳定
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- 热压控制系统: 深压纹
- 20 温区独立控制系统，有效控制烫金板的加热温度。确保整个加热系统温度控制更加均衡、稳定
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- 热压部采用 7 英寸温度控制触摸显示屏，操作简便
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● Applications and Characters
The BHT-1060ACER Automatic Die Cutting Machine with Stripping & Heating System is key equipment for printing finishing such as die cut, crease and embossing etc. Unique drive gears are adopted such as high-precision indexing mechanism, pneumatic closed up, pneumatic clutch, overload protection, automatic compression relief etc, to ensure stable and high speed running of the machine.
This machine is equipped with practical and reliable mechanism such as pre-stack device, secondary delivery mechanisms, manual sampling, etc, which ensure the excellent performance of the machine. Electrical components and driving elements of internationally known brands to ensure die cutting precision and reliability of running. Also man-machine interface is able to monitor machine running status, troubleshooting and indicating relevant help information which fully actualized man-machine communication.
❈ Partial Introduction:
Feeder Unit:
Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.
Double Sheet Detector:
Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.
Gripper Bar:
7 gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.
Plate Setting:
5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.
Auto Non-stop Collecting Device:
Main collecting device and Auto non-stop collecting device switch automatically without any operation, which make the machine more efficient.
Mould Quick Locking Device:
Adopt center-line system and quick locking device to save make ready time.
Gripper Edge Waste Removal Device:
Gripper edge stripping and removing system with conveyor belt to remove the gripper edge waste sideways to the drive side.
Auto Non-stop Collecting Device:
Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.
Auto Non-stop Collecting Device:
Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.
Auto Lubrication System:
Adopt concentrated auto lubricationsystem to make sure the driven partsworking better.
● Configurations:
Remark: Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract.
Standard Configuration: √; Optional: △; Not Included: ×.
Model
BHIT-ACER ☞ Feeding Unit
- Non-stop high-speed paper feeding section
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- Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
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- Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
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- Three feida head anti-collision devices
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- Horizontal paper parting and blowing device
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- The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
√ - Main feed pile mechanical left and right trimming device
√ - The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
√ - Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping
√ - Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper
√ - The four front gauges can be adjusted individually
√ - Paper pressing device, more smoothly to bend paper to the front gauge
√ - Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
√ - Side gauge, front gauge paper photoelectric detection
√ - Paper arrives before the gauge, slow down the function of paper
√ - Ultrasonic duplex detector
√ - Import paper conveyor belt and stainless steel conveyor plate
√ - Pneumatic lifting device for feeding frame
√ - Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
√ - PLC and electronic CAM control the timing of the whole machine
√ - Germany Baker brand blowing and suction dual vacuum pump
√ - Paper is not in position to force paper clamping and tooth opening device
√ ☞ Die Cutting Unit:
- Nodular cast iron main body and left and right wall panels and upper platform, lower platform
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- Variable speed worm gear transmission mechanism, short die cutting stroke, large moving Angle, is conducive to multi-plate small connecting point high-speed operation, high production efficiency, not easy to loose version
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- Imported worm gear, worm with 40CR crankshaft
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- Rotary device for die cutting bottom plate and cutter template
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- Automatic lubricating oil cooling and lubrication system in main transmission box
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- Imported torque limit overload protector
√ - Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
√ - The whole set of imported anodized aluminum alloy tooth row and positioning structure 5 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth row adopts adjustable tooth row structure
√
- Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)
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- Screw drive chain is equipped with independent lubricating oil device
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- High precision imported paper teeth row transmission chain
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- Import main drive chain
√ - Imported intermittent divider
√ - Imported synchronous belt, belt wheel drive
√ - Main drive inlet pneumatic clutch brake device
√ - Japanese SMC pressure detection device, pressure is too low alarm
√ - The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface
√ - 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device, plate change fast, simple, reduce plate repair operation time
√ - Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
√ - Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
√ - Siemens brand main motor drive
√ - The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
√ - Equipped with air storage tank to ensure the stable air pressure
√ ☞ Delivery Unit:
- Clean up the waste transmission mechanism
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- You can choose whether to use the waste cleaning function
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- Waste cleaning upper frame adopts pneumatic fast lock device
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- Pull-out drive mechanism with quick locking function for middle waste – removing Yin die
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- The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
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- Center positioning method is adopted for the lower frame of waste cleaning
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☞ Stripping Unit: Clean Up All Sides
- Clean up the waste transmission mechanism
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- You can choose whether to use the waste cleaning function
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- Waste cleaning upper frame adopts pneumatic fast lock device
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- Pull-out drive mechanism with quick locking function for middle waste – removing Yin die
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- The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
√ - Center positioning method is adopted for the lower frame of waste cleaning
√ - Clean the waste transmission mechanism
√ - Funnel type waste collection device
√ - High efficiency and smooth CAM movement curve drives large moving Angle waste removal and full waste removal tools to ensure waste removal (even small waste) at high speed
√ - Waste cleaning frame with digital display trimmer
√ - Waste tooth removal and placement device
√ ☞ Electrical Parts:
- Siemens PLC control system
√ - The die cutting part adopts German Siemens 10.4 inches
√ - All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
√ - The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
√ ☞ Hot Pressure Control System: Deep Embossing: - Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable
√ - The hot-pressing part adopts 7 inches temperature control touch screen, easy to operate
√
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